BOILER: OPERATIONS, MAINTENANCE & TROUBLESHOOTING

BOILER : OPERATIONS, MAINTENANCE & TROUBLESHOOTING
Hotel Aston Tropicana / Hotel Papandayan Bandung |  17 – 20 Juli  2012 | Rp 8.500.000/peserta 
Hotel Aston Tropicana / Hotel Papandayan Bandung | 31 Juli – 03 Agustus 2012 | Rp 8.500.000/peserta
Hotel Aston Tropicana / Hotel Papandayan Bandung |  11 – 14 September 2012 | Rp 8.500.000/peserta 
Hotel Aston Tropicana / Hotel Papandayan Bandung | 25 – 28 September  2012 | Rp 8.500.000/peserta 
Hotel Aston Tropicana / Hotel Papandayan Bandung | 09 – 12 Oktober 2012 | Rp 8.500.000/peserta 
Hotel Aston Tropicana / Hotel Papandayan Bandung | 30 Oktober – 02 November  2012 | Rp 8.500.000/peserta
Hotel Aston Tropicana / Hotel Papandayan Bandung | 20 – 23 November 2012 | Rp 8.500.000/peserta
Hotel Aston Tropicana / Hotel Papandayan Bandung |  11 – 14 Desember  2012 | Rp 8.500.000/peserta
Hotel Aston Tropicana / Hotel Papandayan Bandung | 26 – 29 Desember 2012  | Rp 8.500.000/peserta

ABSTRACT

This course is designed to teach the maintenance and safe operation of boiler and steam systems. Participants will study pressurized vessels, boiler operation safety skills, troubleshooting techniques, and preventative maintenance guidelines. Application of these skills as well as experience on actual equipment should provide the participants with knowledge and skills to diagnose and repair equipment malfunctions.

The participants will learn the materials below:

• The installation, operation, maintenance and management of boiler plants
•  The steam and combustion processes
•  Safe boiler operation techniques
• About pollutants and the technologies that exist to reduce emission levels
• How to achieve peak boiler plant efficiencies
• How to identify and troubleshoot boiler problems quickly and Efficiently

COURSE OBJECTIVES

This practical two-day workshop will give you the knowledge to enable you to:

• Identify the various types of boilers
• Use essential terms and understand their key applications
• Describe the typical characteristics of fuels fired
• Perform basic combustion and process calculations
• Recognize the impact fuels have on the boiler heat transfer surfaces
• Describe the ancillary equipment associated with steam boiler plants and their integral role in the safety of the boiler
• Outline the applicable pressure part design codes and explain their influence on boiler pressure parts sizing, inspection and non-destructive examination
• Initiate an effective inspection and maintenance program
• Minimize forced outages and prevent serious damage to boiler equipment
• provide an overview of the legislative requirements plus the essential steps and responsibilities for the repair of boilers
• Recognize the importance of and implement the procedures for the protection of a boiler during cold storage

COURSE CONTENT

INTRODUCTION

• Types of package boilers and their applications
• Boiler components, terminology and definitions

FUEL COMBUSTION AND STEAM GENERATION PROCESS

• Overview of the boiler heating and steam generation process
• Influence of fuel types on boiler design and operation
• Firing appliances
• Basics to the theory of combustion and fundamentals of steam generation
• Thermal efficiency
• Fire-side deposits and their influences

BOILER AUXILIARY PLANT

• Water treatment and dosing plant
• Feed water pumps, valves, steam traps, piping, fans, and dampers
• Firing systems
• Economizers and heat recovery equipment
• Flue gas cleaning and dust removal
• Soot blowers

OPERATIONS AND CONTROLS

• Boiler instrumentation and its purpose
• Typical P&I diagrams for coal/oil fired package units
• OEM operating manuals
• Control systems or loops
• Operation and control philosophy, sequences and procedures
• Safety equipment and emergency procedures
• Typical operational problems, reasons for the problems
• Troubleshooting
• Operating records and logs
• The do’s and don’ts of boiler operation and corrective action

PRESSURE CONTAINING COMPONENTS

• Basics to codes calculation theory and assumptions
• Overview of design parameters for shell, furnace, plates and tubing
• Importance of pressure part inspection

PLANNING AND MANAGING BOILER MAINTENANCE

• Critical importance of maintenance policies and programs
• Manufacturers literature and requirements
• Regularity of inspections and maintenance
• Critical items for maintenance for safety, efficiency and reliability
• Country/state legislation regarding inspection and repairs
• Authorized inspection authority involvement
• Maintenance records and preventative maintenance
• In-house vs contractor repair maintenance
• The do’s and don’ts in terms of boiler maintenance

MANAGING BOILER REPAIRS, TROUBLESHOOTING &  MODIFICATIONS

• When does a boiler repair become a boiler modification?
• Importance of historical records
• Understanding the steps and requirements when undertaking modifications
• Boiler owner and contractor responsibilities
• AIA and their inspection points
• The do’s and don’ts regarding boiler repairs

COLD STORAGE OF A BOILER

• Importance of an established storage period, preservation steps and return of the boiler
• Storage instructions and procedures
• Consequences of no plan

EMISSION CONTROLS AND ENVIRONMENTAL CONSTRAINTS

• Types of emissions for different fuels fired
• Control of boiler flue gas emission
• Flue gas cleaning and scrubbing equipment
• Oil and gas burner design to reduce NOx emissions
• Effectiveness of gas cleaning or scrubbing equipment
• Acceptable emission levels

PRACTICAL SESSIONS

INSTRUCTOR

Dr. Ir. Harwin Saptoadi, M.Sc.

Specialist in Energy Conversion and Combustion

WHO WILL BENEFIT/PARTICIPANT

• Senior Boiler Plant Operators, Repairers & Installers
• Boiler Plant Engineers
• Operation, Maintenance, Inspection & Repair Managers, Supervisors & Engineers
• Mechanical Engineers & Technicians
• Design Engineers, Insurance Company Inspectors

COURSE METHODS

• Presentation
• Discuss
• Case Study
• Evaluation
• Simulation

COURSE TUTION

• Biaya pelatihan sebesar Rp 8.500.000/peserta Non residensial.
• Khusus untuk pengiriman 3 peserta dari perusahaan yang sama, biaya pendaftaran sebesar Rp. 8.000.000

FACILITIES

• Training Kit ( Tas seminar, ATK, Handout)
• Certificate
• Meeting room Hotel ****
• 2x Coffee Break and Lunch per day
• Souvenir
• Special Dinner
• City Tour

 

 

 

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