INDUSTRIAL EQUIPMENT

INDUSTRIAL EQUIPMENT: COMPRESSORS, PUMPS, MOTORS & VARIABLE SPEED DRIVES

DESKRIPSI

Pelatihan ini akan memberikan pemahaman yang komprehensif tentang centrifugal pumps, compressors, motors, dan variable frequency drives termasuk piston pumps, plunger pumps, rotary pumps, screw pumps, 2 & 3 – lobe pumps, cam pumps, vane pumps, bellows-type metering pumps, diaphragm pumps, canned motor pumps, centrifugal pumps; trunk piston compressors, sliding crosshead piston compressors, diaphragm compressors, rotary screw compressors, straight lobe compressors, sliding vane compressors, liquid ring, centrifugal, dan axial compressors; pneumatic, piston, electric, dan electrohydraulic actuators; motors dan variable frequency drives. Hal ini juga akan fokus pada memaksimalkan efisiensi, kehandalan, dan umur panjang dari peralatan dengan memberikan pemahaman tentang Selection, Sizing, Applications, Operation, Diagnostic Testing, Troubleshooting & Maintenance.
Program pelatihan ini harus diikuti bagi para personel yang terlibat dalam proses seleksi, aplikasi, atau pemeliharaan pumps, compressors, valves, motors, dan variable frequency drives karena mencakup bagaimana peralatan ini beroperasi, teknik pemeliharaan ter-update, dan memberikan pedoman dan aturan yang menjamin keberhasilan pengoperasian peralatan ini. Selain itu, akan juga meng-cover secara detail mengenai basic design, karakteristik operasi, spesifikasi, kriteria seleksi, teknik deteksi kesalahan, komponen kritis dan semua metode pemeliharaan preventif dan prediktif untuk meningkatkan keandalan peralatan dan meminimalisir biaya operasi dan perawatan.
Informasi penting juga akan disediakan untuk semua pompa sentrifugal dan kompresor, motor, dan variable frequency drives, yaitu:

Basic Design
Spesifikasi
Kriteria Seleksi
Sizing Calculations
Enclosures & Sealing Arrangements
Kode dan Standard
Masalah Operasional Umum
Semua Diagnostik, Troubleshooting, Testing, Maintenance

TUJUAN

Pelatihan industrial equipment ini akan memberikan pengetahuan praktis aplikatif serta ketrampilan praktek tentang Selection, Sizing, Applications, Operation, Diagnostic Testing, Troubleshooting & Maintenance pada compressors, pumps, motors & variable drives secara tepat, benar dan aman.
Pelatihan diberikan melalui metode pelatihan yang interaktif untuk meningkatkan proses pembelajaran. Metode ini memastikan bahwa semua peserta mendapatkan pemahaman lengkap dari semua topik yang dibahas. Peserta akan belajar dengan studi kasus yang akan memungkinkan mereka untuk memiliki kompetensi yang maksimal dan dapat diaplikasikan di lapangan.

MATERI TRAINING INDUSTRIAL EQUIPMENT

1. Pump Categories, Centrifugal Pumps, Centrifugal Pump Mechanical Seals, Positive Displacement Pumps, Troubleshooting of Pumps, Pump Selection

Pump Categories: Dynamic (Centrifugal) and Positive Displacement (Reciprocating and Rotary)
Centrifugal Pumps: Operation, Casings and Diffusers, Hydrostatic Pressure Tests, Impellers, Hydraulic Balancing Devices, Mechanical Seals, Minimum Flow Requirement, Performance Characteristics, Cavitation, and Net positive Suction Head
Maintenance Recommended for Centrifugal Pumps
Vibration Analysis and Predictive Maintenance
Centrifugal Pump Mechanical Seals, Basic Components, Seal balance, Face Pressure, Pressure-Velocity, Power Consumption, Temperature Control
Seal Lubrication/Leakage, Single Inside Pusher Seal, Classification of Seals by Arrangements, Classifications of Seals by Design, Materials of Construction
Applications, Types of Mechanical Seals, Common Failure Modes of Seals, Seal Refurbishment, Gland Plates and Piping Arrangements
Installation and Troubleshooting of Mechanical Seals
Reciprocating Pumps, Piston Pumps, Plunger Pumps, Rotary Pumps, Screw Pumps, Two- and Three-Lobe Pumps
Cam Pumps, Vane Pumps, Bellows-Type Metering Pumps
Diaphragm Pumps
Canned Motor Pumps, Seal-less Pump Motors
Pump Maintenance, Inspection, Overhaul, Diagnoses of Pump Troubles
Troubleshooting of Centrifugal Pumps,
Troubleshooting of Rotary Pumps
Troubleshooting of Reciprocating Pumps
Water Hammer
Bearings
Used Oil Analysis
Pump Selection
Pumping System Calculations
Workshop: Design and selection of Different Pumping Systems for the Oil and Gas Industry, and the Power Generation Industry
Vibration Analysis and Predictive Maintenance
Diagnostics of Pumping Systems
Pump Drivers

2. Valve Selection, Linear and Rotary Valves, Control Valves, Positioners, and Actuators

Valve Selection
Linear Valves & Rotary Valves
Valve selection considerations
Valve Maintenance
Basics of Valve Design (Seats and Seals)
Sealing The Valve Stem
Leakless Valves
Valve Materials
Preventing Valve Material Failure
Non-metallic Valves
General Categories of Control Valves
Range ability, End Connections, Shutoff Capability
Valve Sizing
Choked Flow
Gas and Steam Sizing
Control Valve Sizing and selection, Control Valve Cavitation, Control Valve Noise
Pneumatic of Actuators, Piston Actuators, Electric Actuators, Hydraulic Actuators
Positioners
Live Loading
Diagnostic Testing of Control Loops
Air-Operated Valves Diagnostics
Motors-Operated Valves Diagnostics

3. Gas Laws, Compressor Types and Applications, Positive Displacement Compressors, Dynamic Compressors, Dynamic Compressors Performance, Surge Prevention Systems and Testing, Choking, and Anti-choking Systems, and Compressor Seals, Compressor System Calculations, Sizing of Compressor System Components, Bearings, Lubrication, Vibration Analysis and Predictive Maintenance, Induction Motors, and Maintenance of Motors

Perfect and Imperfect Gases
Compressor Polytropic Efficiency and Power Requirements
Compressor Volumetric Flow Rate and Volumetric Efficiency
Rotary and Reciprocating Compressors
Dynamic Compressors (Centrifugal and Axial)
Compressor Performance Measurement
Receivers, Compressor Control, and Compressor Unloading Systems
Preventive Maintenance and Housekeeping
Performance of Positive Displacement Compressors
Reciprocating Compressors Troubleshooting and Maintenance
Diaphragm Compressors
Rotary Screw Compressors and Filter Separators
Straight Lobe Compressors
Recent Developments in Liquid/Gas Separation Technology
Dynamic Compressor Technology
Centrifugal and Axial Compressors
Simplifies Equations for Determining the Performance of Dynamic Compressors
Centrifugal Compressors – Components, Performance Characteristics, Balancing, Surge Prevention Systems and Testing
Choking, and Anti-Choking Systems
Compressor Auxiliaries, Off-Design Performance, Stall, and Surge
Dynamic Compressors Performance
Surge Limit, Stonewall, Prevention of Surge, Anti-Surge Control Systems
Compressor Seal Systems
Gas Seals, Liquid Seals, Liquid Bushing Seals, Contact Seals, Restricted Bushing Seals, Seal Liquid leakage System
Dry Seals, Advanced Sealing Mechanisms, and Magnetic Bearings
Compressor System Calculations
Sizing of Compressor System Components, Sizing of Gas Receiver
Workshop – Case Studies: Design and Selection of Different Compressor Systems for the Oil and Gas industry, and the Power Generation Industry
Bearings, Types of Bearings, Thrust Bearings
Lubrication, Viscosity of Lubricants, Non-Newtonian Fluids, and Greases
Used Oil Analysis
Vibration Analysis and Predictive Maintenance
Vibration Causes, Resonant Frequency, Vibration in Predictive Maintenance, Diagnostics
Induction motor construction, rotor slip, electrical frequency of the rotor, losses and the power flow diagram, induction motor torque-speed characteristics, variation of the torque-speed characteristics, starting induction motors, induction motor starting circuits
Speed control of induction motors, speed control by changing the line frequency, speed control by changing the line voltage, speed control by changing the rotor resistance, solid-state induction motor drives, motor protection, induction generator, induction generator operating alone, induction motor ratings
Characteristics of Motors, enclosures and cooling methods, failures in three-phase stator windings, predictive maintenance, motor troubleshooting, diagnostic testing of motors, repair and refurbishment of ac induction motors
Power Electronics components, rectifier circuits, filtering rectifier output, pulse circuits, voltage variation by ac phase control, inverters, pulse-width modulation (PWM) inverters
Variable speed (frequency) drives, principles of ac variable speed drives, inverters, insulated gate bipolar transistors (IGBT’s), pulse-width modulated inverters, input power converter (rectifier), output IGBT inverter, magnetic breaking, regeneration, transients, harmonics, power factor and failures, common failure modes, thyristor failures and testing, IGBT switching transients, cabling details for ac drives, motor bearing currents, selection criteria for variable speed drives, maintenance, common failure modes, motor application guidelines

PESERTA

Pelatihan industrial equipment ini sesuai diikuti oleh para Operator, Teknisi, Engineer, Managers/Supervisors, Maintenance Personnel, dan personel terkait yang membutuhkan pelatihan ini.

WAKTU & TEMPAT

Batch 8 : 11 – 14 Agustus 2015
Batch 9 : 8 – 11 September 2015
Batch 10 : 20 – 23 Oktober 2015
Batch 11 : 10 – 13 November 2015
Batch 12 : 1 – 4 Desember 2015

08.00 – 16.00 WIB
Ibis Malioboro Hotel Yogyakarta ; Ibis Styles Hotel Yogyakarta ; Horison Hotel Yogyakarta
In House Training : Depend on request

METODE

Presentasi
Diskusi dan studi kasus
Workshop
Interactive Consultation
Case Study

INSTRUKTUR

Ir. Gregorius Harjanto
Dr. Ir. Viktor Malau DEA

BIAYA

Rp 8.000.000,- /participant (non residensial)*
Special Rate: Rp 7.500.000,- (min 3 participants from the same company)

FASILITAS

Meeting Room di Hotel
Module/Materi (hard & soft copy)
Training Kit
Coffe Break & Lunch
Souvenir
Sertifikat
Airport pick up services
Transportation during training

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INDUSTRIAL EQUIPMENT