MACHINERY VIBRATION ANALYSIS – Almost Running

MACHINERY VIBRATION ANALYSIS 

Yogyakarta | 26 – 29 November 2018 | Rp 7.950.000 – ALMOST RUNNING
Yogyakarta | 18 – 21 Desember 2018 | Rp 7.950.000

 

PENGANTAR:

Kursus ini mengulas tentang monitoring getaran serta analisisnya. Konsep-konsep dasar getaran seperti amplitudo, frekuensi, sudut fasa akan dijelaskan dengan ilustrasi menarik. Parameter perpindahan (displacement), kecepatan (velocity) dan percepatan (acceleration) lengkap dengan sensor serta amplifiernya akan dijelaskan. Kemudian dilanjutkan dengan penjelasan metode pengukuran getaran untuk menghasilkan data yang valid agar dapat dianalisis lebih lanjut. Setelah diperoleh data yang valid, pembahasan dilanjutkan dengan contoh analsis data spektrum sederhana.Setelah itu baru dibahas analisis spectrum data lanjut dengan berbagai contoh studi kasus mulai dari low-speed sampai dengan  high speed. Kasus-kasus lain seperti ghost-vibration juga akan dibahas. Setelah itu, peserta diajak untuk melakukan on-site vibration measurement dengan menggunakan alat ukur vibrasi yang dimiliki perusahaan agar sesuai dengan realitas lapangan, pada beberapa mesin yang ada di perusahaan ybs. Setelah itu data yang diperoleh dibawa dianalisis untuk kemudian jika ada masalah peserta diberi pengetahuan tentang tata cara penyelesaian masalah.

 

TUJUAN TRAINING

Setelah mengikuti training, peserta dapat melakukan pengaturan parameter vibration analyzer yang otimal, melakukan pengukuran vibrasi dengan benar, mampu menganalis data vibrasi dan mengetahui langkah-langkah yang tepat dalam melakukan pemecahan masalah vibrasi.

 

SIAPA SEBAIKNYA MENGIKUTI TRAINING INI?

engineer dan operator yang berkecimpung di maintenance dan vibration monitoring dan analisis dan seluruh pihak yang ingin memahami topik ini

CAKUPAN MATERI TRAINING:

HARI1:    

Getaran dasar

1. Sensor getaran: displacement transducer, velocity transducer dan accelerometer
2. Vibration (Spectrum) Analyzer: FFT, Windowing, Coupling, Antialias filter, averaging, measurement unit, dll
3. Time waveform analysis
4. Frequency (spectrum) analysis
5. Pentingnya history mesin
6. Resonansi struktur
7. Kalibrasi sensor vibrasi
8. Jenis-jenis tampilan grafik: power spectrum, linear spectrum, waterfall diagram

HARI2:    

Pengukuran Vibrasi

1. Pembuatan Anatomi Mesin
2. Penentuan Titik dan arah pengukuran, averaging, window, coupling
3. Pemilihan sensor: displacement, velocity, general accelerometer, low frequency accelerormeter, SPM Sensor
4. Penentuan frequency resolution yang tepat
5. Pemasangan sensor
6. Teknik pengambilan data vibrasi
7. Vibration Severity standard
8. Good technical reporting

HARI3:    

Analisis Data Vibrasi

1. Getaran akibat ketakseimbangan (unbalance)
2. Getaran akibat kekurangeratan suaian (insufficient shrink fit)
3. Getaran akibat masalah gabungan
4. Getaran akibat ketaksesumbuan (misalignment)
   • Bearing misalignment
   • Getaran akibat kekendoran mekanis (mechanical looseness)
5. Getaran akibat eksentrisitas
6. Getaran akibat kerusakan antifriction-bearing
7. Getaran akibat sabuk
8. Getaran akibat plain (journal) bearing
9. Oil whirl
10. Getaran akibat resonansi
11. Proses balancing
12. Proses alignment

HARI4:

Studi kasus dan On-site measurement

1. On-site measurement (catatan: agar alat dan data sesuai dengan yangdihadapi oleh peserta sehari-harinya, maka alat yang digunakan untuk on-site measurement adalah alat yang dimiliki oleh perusahaan ybs.)
   1. Persiapan anatomi mesin yang akan diukur
   2. Persiapan alat ukur
   3. Pelaksanaan Pengukuran
   4. Analisis data
   5. Trouble shooting
2. Pembahasan contoh trouble shooting yang pernah dilakukan fasilitator:
   1. Studi kasus I: Getaran pada RMR (Roller mill reducer) di Pabrik Semen
   2. Studi kasus II: Getaran pada Steam turbine-generator
   3. Studi kasus III: Getaran pada gas turbine-generator dan ghost vibration

INSTRUCTOR :

Dr.Ir. Paryana Puspaputra, M.Eng., and Team

Paryana Puspaputra was born in Kotabumi on January 19, 1964, is a Lecturer at the Department of Mechanical Engineering, Faculty of Industrial Technology, Indonesia Islamic University – Indonesia. Undergraduate from Department of Mechanical Engineering, Bandung Institute of Technology, Indonesia (ITB) in 1990 and master degree in Mechanical Engineering Department of Nagaoka University of Technology, Japan in 1996. He achieved his doctorate degree in Department of Mechanical Engineering, Bandung Institute of Technology, Indonesia (ITB) in 2012. He is also experienced as consultant and training instructure for several manufacturing and oil company, such as Chevron, Total, KPA, Petrokimia, Semen, Indonesia Power, etc. His background in mechanical equipment and machinery is completed with knowledge in instrumentation technology which was started from his final project in undergraduate by making software and data acquisition for predictive maintenance, and continued with his graduate thesis in control system for nano technology. There are researches and industrial implementation in data acquisition such as building the DNC system for production-shop using CNC machine, developing the balancing machine for Panasia Indosyntex – Bandung, SCADA system Development based on Fuji Electric control system (for IPAL – Pertamina – Cilacap, Toxic Gas Monitoring – Dieng – Central Java, etc). Moreover, he is also an official trainer of softwares for design and manufacturing base on CAD/CAM Technology (AutoCAD, Inventor, and Delcam PowerShape, ArtCAM) and familier with some finite element based analysys softwares such as Moldflow, ANSYS, SAP, CAESAR II, etc.

VENUE :

Yogyakarta (Jogjakarta plaza hotel/Ibis hotel yogyakarta/Ibis Styles yogyakarta hotel/Mutiara hotel/ Melia Purosani hotel)

TRAINING DURATION 

4 days

 

TRAINING TIME 

• 23 Oct 2018-26 Oct 2018
• 26 Nov 2018-29 Nov 2018
• 18 Dec 2018-21 Dec 2018

INVESTATION PRICE/PERSON 

1. Rp 7.950.000/person (full fare)  or
2. Rp 7.750.000/person (early bird, payment 1 week before training)  or
3. Rp 7.500.000/person (if there are 3 or more participants from the same company)

FACILITIES FOR PARTICIPANTS

1. Training Module
2. Flash Disk contains training material
3. Certificate
4. Stationeries: NoteBook and Ballpoint
5. T-Shirt
6. Backpack
7. Training Photo
8. Training room with Full AC facilities and multimedia
9. Lunch and twice coffeebreak every day of training
10. Qualified Instructor
11. Transportation for participants from hotel of participants to/from hotel of training – VV (if minimal participants is 4 persons from the same company)

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