MAINTENANCE OF MACHINE COMPONENTS

Jadwal Training 2015 Selanjutnya …

PENDAHULUAN :

Umumnya komponen yang digunakan dalam konstruksi mesin dan peralatan adalah komponen transmisi, seperti: bantalan, sabuk dan puli, rantai, kopling, dan roda gigi. Setelah mesin dipakai dalam selang waktu tertentu maka keausan yang terjadi karena beberapa faktor menyebabkan kerusakan komponen-komponen pada mesin. Misal, pada mesin perkakas terjadi deformasi karena gaya pemotongan dapat menimbulkan gejala gerakan yang tersendat-sendat (stick-slip) pada gerakan pindah berbagai komponen, menimbulkan keadaan getaran paksa dan kesalahan dinamik pada konstruksi mesin perkakas.

Bagi perawat mesin yang tidak tanggap dan tidak ahli, kerusakan yang kecil pun bisa menjadi sumber frustasi dan mungkin pula dapat menambah parahnya kerusakan. Oleh sebab itu, diperlukan tim perawat yang ahli. Tim perawat bisa terlibat pula sewaktu diadakan instalasi mesin baru, tes penerimaan mesin, perawatan preventif dan rekalibrasi mesin perkakas.

Untuk mendukung sistem produksi yang memadai diperlukan tenaga kerja yang handal atau peningkatan keahlian tenaga kerja profesi Perawatan dan Perbaikan Komponen Mesin (Maintenance of Machine Components).

MANFAAT YANG DIPEROLEH:

Membekali peserta tentang wawasan dan pengetahuan perawatan atau penanganan terhadap kerusakan komponen-komponen mesin dan pengujian ketelitian geometrik mesin menurut standarisasi internasional.

Setelah mengikuti pelatihan machine maintenance ini, peserta diharapkan mampu:

Memahami dan menjelaskan strategi dan langkah perawatan
Menjelaskan sambungan baut
Menjelaskan standar pelepasan dan perakitan bantalan gelinding
Menjelaskan standar pelepasan dan perakitan transmisi sabuk V
Menjelaskan standar pelepasan dan perakitan transmisi sabuk gilir
Menjelaskan standar pelepasan dan perakitan transmisi rantai.
Menjelaskan standar pelepasan dan perakitan transmisi roda gigi.
Menjelaskan pengujian geometrik mesin.
Menjelaskan pengujian penyelarasan poros dan kopling.
Menjelaskan standard dan pemakaian pelumas dan grease

CAKUPAN MATERI TRAINING MACHINE MAINTENANCE:

Strategi dan langkah-langkah perawatan.

Evaluasi awal, pelepasan, pencucian, inspeksi, perakitan, pengujian

Sambungan baut.

Macam sambungan baut, macam baut, standar bahan, standar pengencangan

Standar pelepasan dan perakitan bantalan gelinding.

Jenis dan standar bantalan, perakitan, pelepasan, clearance standard, identifikasi kerusakan

Standar pelepasan dan perakitan transmisi sabuk V.

Jenis pemindahan tenaga dengan sabuk, perbandingan putaran, standar sabuk V dan puli, pelepasan dan pemasangan puli, penyebarisan puli, standar pengencangan sabuk, identifikasi kerusakan sabuk

Standar pelepasan dan perakitan transmisi sabuk gilir.

Jenis sabuk gilir, konstruksi sabuk gilir, standar sabuk gilir, standar puli sabuk gilir, standar pengencangan

Standar pelepasan dan perakitan transmisi rantai.

Jenis transmisi rantai, standar rantai, standar sprocket, pelepasan dan perakitan rantai, standar pengencangan rantai, identifikasi kerusakan

Standar pelepasan dan perakitan transmisi roda gigi.

Jenis dan konstruksi roda gigi, standar roda gigi, standar backlash, penyebarisan roda gigi

Pengujian geometrik mesin.

Kedataran, kelurusan, kerataan, ketegaklurusan, kebulatan, silindrisitas, run out

Penyelarasan poros dan kopling.

Penyelarasan radial, penyelarasan menyudut)

Pelumas dan grease

Standar dan spesifikasi pelumas, pemakaian pelumas, standar grease, pemakaian grease)

SIAPA SEBAIKNYA MENGIKUTI TRAINING INI ?:

Para praktisi tingkat operator, tingkat penyelia atau perencana bidang perawatan mesin pada industri rekayasa.

TRAINING INSTRUCTOR

SUGENG ISDWIYANUDI, Ir. MT. And Team

was graduated from politeknik universitas brawijaya malang for his diploma in mechanical engineering majoring on mechanical maintenance and repairing, from ITS Surabaya for his bachelor in mechanical engineering majoring on production engineering, and from ITB Bandung for his master program in mechanical engineering majoring on production engineering. Now he is as lecturer at mechanical engineering Politeknik Negeri Bandung(before as poltek ITB). Ir. Sugeng Isdwiyanudi, MT. has followed many trainings/courses to improve his competence. He is active instructor who often deliver training for industrial participants in Indonesia, many topics he teachs in training e.g.: pump and piping, Operation and Maintenance Boiler, Operator pressure vessel 1 (cooperated with Depnaker RI), Operation and Maintenance Centrifugal Pump, Effective Shutdown Maintenance, Reliability Centered Maintenance, Advanced Reliability Performance and Hidden Failure Supporting, Management Inventory Control, Alignment, Balancing, and Vibration, Rotating Equipment: Operation and Maintenance, Material technique, Oil Analysis, Maintenance Management (Preventive and Predictive Maintenance),Heavy Equipment Maintenance, Basic Mechanical, Strength of Material, Electro Pneumatic and Hydraulic, Rotating Equipment Alignment and Vibration, Operation and Maintenance Diesel Engine, Operation and Maintenance Boiler, Operation and Maintenance Pump and Compressor, Pressure Vessel and Tank, Preventive and Predictive Maintenance, Total Productive Maintenance (TPM), Heavy Equipment Maintenance Management, Maintenance Equipment Management for Mining, Modern Maintenance and Spare Part Management System, NDT and Quality Assurance, Integrated Material Management, Effective Production Management, Plant Life Management through Reliability Based Inspection, Maintenance Planning, Scheduling, and Coordination, Integrated Maintenance Management and Control, Implementation RCM and RBI in Industries, Total Productive Maintenance (TPM), Reliability Centered Maintenance (RCM), Operator Routine Daily Checklist and Driven Reliability, Measuring, Monitoring, and Analysis of Machinery Vibration, Vibration Prevention and Monitoring System, Advanced Application of CSI 2120/2130 and AMS Suite (RBM) for Condition Monitoring and Troubleshooting, Root Cause Failure Analysis (RCFA), NDT and Quality Assurance, Piping System. In campus he teachs for some subjects e.g.: industrial metrology, quality control, Instrumentation and measurement, machining technique, production system and quality control, Pneumatics and hydrolics, measurement system, measuremen technique(Metrology of Geometry), mechanics vibration, management of production process, product quality control, statistics application in mechanical engineering, machining process technology, Practice of industrial metrology, pneumatics control system. In campus he has many experiences e.g.: as head of Laboratory industrial Metrology POLBAN, as head of Laboratory Metrology POLBAN, as director SPMU TPSDP POLBAN (ADB Loan 1792-INO), director assistant administration and finance SPMU TPSDP POLBAN (ADB Loan 1792-INO), head of production research group POLBAN, head of department mechanical engineering P4D, department secretary of mechanical department P4D, head of Laboratory Pneumatics and Hydrolics P4D. He invites industrial participants to share and discuss in his training class.

VENUE :

Bandung (Golden Flower, Banana Inn, Grand Seriti, Carrcadin, Amaroossa, Grand Serela, Gino Feruci, Verona Palace, Malaka, Zodiac Taurus)

TRAINING DURATION :

4 days

TRAINING TIME :

5. 18 May 2015-21 May 2015
6. 08 Jun 2015-11 Jun 2015
7. 27 Jul 2015-30 Jul 2015
8. 10 Aug 2015-13 Aug 2015
9. 31 Aug 2015-03 Sep 2015
10. 26 Oct 2015-29 Oct 2015
11. 02 Nov 2015-05 Nov 2015
12. 30 Nov 2015-03 Dec 2015

PRICE/PERSON :

Rp 7.950.000/person (full fare) or
Rp 7.750.000/person (early bird, payment 1 week before training) or
Rp 7.500.000/person (if there are 3 or more participants from the same company)

FACILITIES FOR PARTICIPANTS:

Training Module
Flash Disk contains training material
Certificate
Stationeries: NoteBook and Ballpoint
T-Shirt
Backpack
Training Photo
Training room with full AC facilities and multimedia
Lunch and twice coffeebreak everyday of training
Qualified instructor
Transportation for participants from hotel of participants to/from hotel of training (if minimal number of participants from one company is 4 persons)

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MAINTENANCE OF MACHINE COMPONENTS