PERENCANAAN DAN PENJADWALAN PERAWATAN (MAINTENANCE PLANNING AND SCHEDULING)

PERENCANAAN DAN PENJADWALAN PERAWATAN (MAINTENANCE PLANNING AND SCHEDULING)

Bandung | 02 – 05 April 2018 | Rp. 7.950.000/ peserta
Bandung | 28 – 31 Mei 2018 | Rp. 7.950.000/ peserta
Bandung | 05 – 08 Juni 2018 | Rp. 7.950.000/ peserta
Bandung | 02 – 05 Juli 2018 | Rp. 7.950.000/ peserta

Jadwal Training 2018 Selanjutnya …

 

 

PENDAHULUAN

Untuk menangani mesin dan peralatan produksi yang dimiliki pabrik diperlukan sistem pendukung yang efektif dan efisien mengingat kecanggihan dan harga mesin dan peralatan tersebut. Salah satu pendukung departemen yang mendukung sistem produksi tersebut adalah departemen pemeliharaan. Keterlibatan tim perawatan selain dalam hal kerusakan, perbaikan, dan service, juga sewaktu diadakan instalasi mesin dan peralatan yang baru, pengetesan penerimaan mesin (acceptance test), perawatan preventif, dan rekalibrasi mesin.

Perencanaan perawatan sebagai proses pemilihan informasi dan pembuatan asumsi mengenai keadaan di masa yang akan datang guna mengembangkan lintasan kegiatan perawatan, reparasi, dan pekerjaan overhaul. Penjadwalan dalam perawatan adalah penjadwalan dalam sistem kerja perawatan merupakan rencana kerja yang tersusun dan saling terkait satu sama lainnya dengan berbasis waktu guna mengefektifkan kerja, sehingga akan diperoleh hasil yang baik berdampak pada laju produktivitas.

Untuk mendukung sistem produksi yang memadai diperlukan tenaga kerja yang handal atau peningkatan keahlian tenaga kerja profesi Perencanaan dan Penjadwalan Perawatan.

 

MANFAAT YANG DIPEROLEH

Membekali peserta tentang wawasan dan pengetahuan perencanaan dan penjadwalan perawatan untuk menangani mesin dan peralatan produksi yang dimiliki pabrik diperlukan sistem pendukung yang efektif dan efisien.

Setelah mengikuti pelatihan ini, peserta diharapkan mampu:

• Memahami dan menjelaskan konsep dasar perawatan
• Menjelaskan perencanaan dan penjadwalan perawatan.
• Menjelaskan pengukuran unjuk kerja kegiatan perawatan.
• Menjelaskan tugas dan tanggung jawab perencana perawatan
• Menjelaskan tugas pendukung perencanaan perawatan.
• Menjelaskan tujuan dan sasaran program perawatan
• Menghitung biaya perawatan total.
• Menjelaskan dan melakukan pendokumentasian kegiatan perawatan.

 

 MATERI TRAINING

1.    Basic maintenance

• Pengertian, tujuan, dan perkembangan perawatan, kerusakan dan sumber utama kerusakan, pola kerusakan mesin dan pencegahannya, dampak adanya perawatan, dan fungsi teknologi dalam perawatan.

2.    Maintenance planning

• Definisi dan faktor-faktor penunjang, kendala yang muncul, langkah-langkah penyusunan, dan kebijakan perencanaan perawatan, klasifikasi, persiapan, dan prinsip perencanaan perawatan, tahapan perencanaan pekerjaan perawatan, perencanaan tenaga kerja perawatan, diagram alir pekerjaan perawatan, dan standar perencanaan perawatan.

3.    Maintenance scheduling

• Pengertian, tujuan, dan prinsip dasar penjadwalan, pengelompokkan penjadwalan perawatan, dan dasar penjadwalan pekerjaan perawatan.

4.    Measuring performance

• Kategori dasar pengukuran unjuk kerja kegiatan perawatan, konsep perawatan sebagai proses bisnis, hasil perawatan total, organisasi perawatan, efisiensi kerja perawatan, dan mengukur efektivitas fasilitas.

5.    Role and responsibilities of maintenance planner

• Peran, syarat-syarat, tugas dan tanggung jawab, serta tugas sekunder perencana perawatan,

6.    Maintenance support system

• Tugas pendukung perencanaan perawatan, standarisasi kegiatan perawatan, peralatan dan suku cadang, strategi, jenis ongkos, dan model penggantian peralatan, dan fungsi manajemen material dan pembelian.

7.    Maintenance program

• Tujuan dan sasaran program perawatan, pengelompokkan program perawatan, perkiraan kondisi peralatan, pemeriksaan dan pengujian perawatan.

8.    Maintenance cost

• Lingkup biaya perawatan, klasifikasi biaya perawatan, sudut pandang pengurangan biaya perawatan, tindakan pengurangan biaya perawatan, aspek penyusunan biaya perawatan, pertimbangan penyusunan biaya perawatan, estimasi biaya dan penyusunan anggaran perawatan, dan perhitungan biaya perawatan total.

9.    Documentation of maintenance

• Standarisasi dokumen perawatan, penilaian kualitas pendokumentasian perawatan, skema pembuatan dokumentasi perawatan, dokumentasi perawatan dengan aplikasi komputer.

 

SIAPA YANG SEBAIKNYA MENGIKUTI TRAINING INI ?

Para praktisi tingkat operator, tingkat penyelia atau perencana bidang teknologi perawatan mesin pada industri rekayasa, dengan pendidikan minimal SLTA atau SMK Teknik.

 

TRAINING INSTRUCTOR

SUGENG ISDWIYANUDI, Ir. MT. And Team

was graduated from politeknik  universitas brawijaya malang for his diploma in mechanical engineering majoring on mechanical maintenance and repairing, from ITS Surabaya for his bachelor in mechanical engineering majoring on production engineering, and from ITB Bandung for his master program in mechanical engineering majoring on production engineering. Now he is as lecturer at mechanical engineering Politeknik Negeri Bandung(before as poltek ITB). Ir. Sugeng Isdwiyanudi, MT. has followed many trainings/courses to improve his competence. He is active instructor who often deliver training for industrial participants in Indonesia, many topics he teachs in training e.g.: pump and piping, Operation and Maintenance Boiler, Operator pressure vessel 1 (cooperated with Depnaker RI), Operation and Maintenance Centrifugal Pump, Effective Shutdown Maintenance, Reliability Centered Maintenance, Advanced Reliability Performance and Hidden Failure Supporting, Management Inventory Control, Alignment, Balancing, and Vibration, Rotating Equipment: Operation and Maintenance, Material technique, Oil Analysis, Maintenance Management (Preventive and Predictive Maintenance),Heavy Equipment Maintenance, Basic Mechanical, Strength of Material, Electro Pneumatic and Hydraulic, Rotating Equipment Alignment and Vibration, Operation and Maintenance Diesel Engine, Operation and Maintenance Boiler, Operation and Maintenance Pump and Compressor, Pressure Vessel and Tank, Preventive and Predictive Maintenance, Total Productive Maintenance (TPM), Heavy Equipment Maintenance Management, Maintenance Equipment Management for Mining, Modern Maintenance and Spare Part Management System, NDT and Quality Assurance, Integrated Material Management, Effective Production Management, Plant Life Management through Reliability Based Inspection, Maintenance Planning, Scheduling, and Coordination, Integrated Maintenance Management and Control, Implementation RCM and RBI in Industries, Total Productive Maintenance (TPM), Reliability Centered Maintenance (RCM), Operator Routine Daily Checklist and Driven Reliability, Measuring, Monitoring, and Analysis of Machinery Vibration, Vibration Prevention and Monitoring System, Advanced Application of CSI 2120/2130 and AMS Suite (RBM) for Condition Monitoring and Troubleshooting, Root Cause Failure Analysis (RCFA), NDT and Quality Assurance, Piping System.  In campus he teachs for some subjects e.g.: industrial metrology, quality control, Instrumentation and measurement, machining technique, production system and quality control, Pneumatics and hydrolics, measurement system, measuremen technique(Metrology of Geometry), mechanics vibration, management of production process, product quality control, statistics application in mechanical engineering, machining process technology, Practice of industrial metrology, pneumatics control system. In campus he has many experiences e.g.: as head of Laboratory industrial Metrology POLBAN, as head of Laboratory Metrology POLBAN, as director SPMU TPSDP POLBAN (ADB Loan 1792-INO), director assistant administration and finance SPMU TPSDP POLBAN (ADB Loan 1792-INO), head of production research group POLBAN, head of department mechanical engineering P4D, department secretary of mechanical department P4D, head of Laboratory Pneumatics and Hydrolics P4D. He invites industrial participants to share and discuss in his training class.

VENUE :

Bandung (Golden Flower, Banana Inn, Grand Seriti, Carrcadin, Amaroossa, Grand Serela, Gino Feruci, Verona Palace, Malaka, Zodiac Taurus)

 

TRAINING DURATIO

4 days

 

 

TRAINING TIME :  

4. 02 Apr 2018-05 Apr 2018
5. 28 May 2018-31 May 2018
6. 05 Jun 2018-08 Jun 2018
7. 02 Jul 2018-05 Jul 2018
8. 06 Aug 2018-09 Aug 2018
9. 03 Sep 2018-06 Sep 2018
10. 29 Oct 2018-01 Nov 2018
11. 05 Nov 2018-08 Nov 2018
12. 17 Dec 2018-20 Dec 2018

 

INVESTATION PRICE/PERSON :

1. Rp 7.950.000/person (full fare)  or
2. Rp 7.750.000/person (early bird, payment 1 week before training)  or
3.  Rp 7.500.000/person (if there are 3 or more participants from the same company)

 

 

FACILITIES FOR PARTICIPANTS:

1. Training Module
2. Flash Disk contains training material
3. Certificate
4. Stationeries: NoteBook and Ballpoint
5. T-Shirt
6. Backpack
7. Training Photo
8. Training room with full AC facilities and multimedia
9. Lunch and twice coffeebreak everyday of training
10. Qualified instructor
11. Transportation for participants from hotel of participants to/from hotel of training (if minimal number of participants from one company is 4 persons)

 

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