PUMPS & COMPRESSORS for Non Engineer – ALMOST RUNNING

PUMPS & COMPRESSORS for Non Engineer

Hard Rock Hotel, Bali | 16 – 18 april 2013 | Rp. 9.500.000 (ALMOST RUNNING)
Yogya / Bali/ Balikpapan/ Solo /Lombok/ Bandung | 30 april – 2 mei 2013 | Fee : bergantung Venue
Yogya / Bali/ Balikpapan/ Solo /Lombok/ Bandung | 14 – 16 mei 2013 | Fee : bergantung Venue
Yogya / Bali/ Balikpapan/ Solo /Lombok/ Bandung | 28 – 30 mei 2013 | Fee : bergantung Venue
Yogya / Bali/ Balikpapan/ Solo /Lombok/ Bandung | 4 – 6 juni 2013 | Fee : bergantung Venue
Yogya / Bali/ Balikpapan/ Solo /Lombok/ Bandung | 18 – 20 juni 2013 | Fee : bergantung Venue
Yogya / Bali/ Balikpapan/ Solo /Lombok/ Bandung | 25 – 27 juni 2013 | Fee : bergantung Venue

Jadwal Training 2013 Selanjutnya …

 

 

DESCRIPTION

Pumps find extensive use in petrochemical process plants, water circulation systems, A/C and heating systems, and many other applications. Compressors are widely used in different applications.

Keeping these machines running with least troubles and shutdown decreases the downtime of the whole system. Right machine selection appropriate to the right application, right machine operation, effective maintenance programs, reliable monitoring system, and skilled personnel capable of doing the right trouble shooting are essential requirements for prolong machine life. All the above can be achieved via deeper understanding of the machines construction and tolerances, the limits and constrains on their operation, and the more effective controlling methods.

This course will offer the opportunity to learn more about pumps and compressors, their construction, operation, performance curves, control and troubleshooting. During the course participant’s discussion, comments, bringing up their own problems are welcomed and encouraged. Short tests on the course material will be performed to examine the degree of delivering the right and quality of the presented material.

LEARNING OBJECTIVES

• Familiarize the Attendees with different types of pumps and compressors
• Upgrading the knowledge of problems and solutions for pumps and compressors
• Exercising examples of troubleshooting methods
• Highlight the importance of cavitations in pumps and compressors
• Highlight the importance of seals and bearings on pumps and compressors availability

BY ATTENDING THIS COURSE YOU WILL

• Understand the characteristics of various types of pumps and compressors
• Learn how to choose the right machine
• Learn how to read the performance curves of pumps and compressors
• Understand the limits on the pumps and compressors operation
• Learn the related standards

AFTER ATTENDING THIS COURSE YOU WILL

• Be more familiar with the different types of pumps and compressors
• Be able to understand reasons behind choosing different types for different applications
• Be able to troubleshoot the problems and faults concerning these machines
• Be able to read and use the related international standards

BENEFITS OF ATTENDING THIS COURSE

• Deepening your knowledge of pumps and compressors
• Learns more about the problems and solutions for pumps and compressors
• Gain knowledge of parameters affecting pumps and compressors operation
• Learn methods of troubleshooting these machines
• Learn methods of controlling these machines

OUTLINE

• Pumps and compressors: Types of Performance

1. Pumping methods: Centrifugal, Lifting, and Forcing
2. Pumps and compressors classifications and range of operation

• Positive displacement,
• Rotodynamic pumps and compressors :

1. Rotary Pumps and compressors

•  Internal gear, external gear, loop, sliding-vane:

1. Comparison between different types of rotary pumps and compressors
2. Dynamic pumps and compressors: Centrifugals and axial-flow pumps and compressors

•  Comparison between centrifugals and rotary pumps and compressors
• Pump performance curves, measurements and calculations
• Characteristics of the pump curves
• Different types of losses, prewirl, hydraulic losses, mechanical and volumetric losses
• Factors affecting pump performance curves
• Similarity laws, specific speed and specific diameter
• Effect of speed variation, effect of impeller diameter trimming
• Pumps and compressors: Operation and Control :

1. Major items in pump operation
2. Basic concepts of pump operation
3. Piping system

•  Pump curves versus system curves
•  Operating point and system H-Q curve calculation
• Pressure drop due to piping
• Pressure drop due to piping fittings and equipments
•  Pump load
• Sizing suction and discharge piping
• NPSH available

1. Method of calculation
2. Suction system configuration
3. Cavitation
4. NPSH required, measurement, calculation, standards

•  Operating conditions

1.  Normal operating range, minimum and maximum flow rate limits
2.  API standard recommendations
3. Off-design operation and power losses
4. Pump surging and Surge prevention
5. Parameters affecting the pump operation

•  Capacity Regulation

1. Methods of capacity control
2. Bypass and Recirculation systems
3. Control methods and power saving

• Series and parallel operation

1. Why series and parallel connection?
2. As a method of capacity control
3. Multistage pumps and compressors

•  Trouble free operation

1.  Operation under cavitation conditions
2. Ways of reducing cavitation
3. Super cavitation pumps
4.  Operation at reduced flow rate

• Pump starting and shutdown

1. Motor load at starting and at shutdown
2. Priming, self-priming

• Operation difficulties

1. Operation problems and solutions
2. Selection and Specifications

•  Pump and Compressor standards

1. Standards in USA
2. HI standards
3.  Universal standards
4. API standards and specifications

• Pump and compressor selection

1. pumps and compressors Selection procedure
2. Manufacturer data and curves
3. Liquid properties, slurry and Ph number
4. Material selection
5. Hot and cold applications

• Pump performance curve correction
• Pumps and compressors applications, selection and inquiries

1. Pumping arrangement ,prime movers
2. Economical consideration and special applications
3. Advantages and disadvantages of centrifugal pumps and compressors
4. Features of other types of pumps and compressors

• Packing and Mechanical Seals
• Packing

1. Shaft sealing
2. Packing sizing and materials
3. Packing installation

• Mechanical seals

1. Basic concepts of mechanical seals
2. Comparison with thrust bearings
3. Types of mechanical seals
4. Balanced and un-balanced type

• Seals configurations

1. Single and Multiple seals
2. Tandem type
3. Double and Dual seals

• Mechanical seal components

1. Primary and Secondary components
2.  Elastomers

• Comparison between packing and mechanical seal
• Hydraulic loads on Bearings: Radial and Axial loads
• Axial load balancing; Balance disk and double suction pumps and compressors
• Anti-friction bearings:

1. Bearing loads and Maximum-capacity bearings
2. Bearing misalignment capacity
3. Ball bearing fits, housing fits and shaft fits

• Hydrodynamic bearings

1. Self- and non-self-aligning bearings
2. Lubrication methods

• Troubleshooting and Maintenance
• Principles of troubleshooting
• Maintenance: concepts and Strategies
• Balancing and Vibration: Vibration sensors and analysis
• Classes of troubles
• Methods of diagnosis
• Monitoring and Data collection
• Main problems of the centrifugal pumps and compressors

1. Causes of pump failure
2.  Improper repair/installation
3. Improper operation
4. Causes due to fluid , gas pockets, Suction and System troubles
5. Mechanical troubles and seals failure
6. Bearing failure ;Bearing life and Bearing lubrication

• Shaft deflections

1. Misalignment
2. Problems caused by shaft deflection

• Cavitation in Pumps

1. Types of cavitation
2. Failure due to cavitation
3. Cavitation diagnosis
4. Reducing and eliminating causes of cavitation

• Minimum flow rate problems

1. Failure due to reduced flow rate
2. Bypass systems a solution to reduced flow problems

WHO SHOULD ATTEND

• Plant Operations and Maintenance Personnel
• Process Technicians
• Plant Supervisors
• Process Control Supervisors
• Pump/Compressor Service Contractors
• Pump/Compressor Operators

 

INSTRUKTUR

Ir. Agus Jayatun, MT

 

 

•  8 – 10 Januari 2013
• 22 – 24 januari 2013
• 5 – 7 februari 2013
•  19 – 21 februari 2013
• 5 – 7 maret 2013
•  2 – 4 april 2013
•  16 – 18 april 2013
• 30 april – 2 mei 2013
•  14 – 16 mei 2013
•  28 – 30 mei 2013
•  4 – 6 juni 2013
• 18 – 20 juni 2013
• 25 – 27 juni 2013
• 9 – 11 juli 2013
• 23 – 25 juli 2013
• 6 – 8 agustus 2013
• 13 – 15 agustus 2013
• 27 – 29 agustus 2013
• 3 – 5 september 2013
•  17 – 19 september 2013
• September 24th – 26th 2013
• 8 – 10 Oktober 2013
• 15 – 17 Oktober 2013
• 29 – 31 Oktober 2013
• 12 – 14 November 2013
• 26 – 28 November 2013
• 3 – 5 desember 2013
• 10 – 12 desember 2013
• 24 – 26 desember 2013

 

• Grand aston, Yogyakarta
  • Rp. 7.500.000/ participant non residential,
  • special price Rp. 7.000.000/participant for minimum 3 participants from the same company.
• Hard Rock Hotel, Bali.
  • Rp. 9.500.000/ participant non residential,
  • special price Rp. 11.000.000/prticipant for minimum 3 participants from the same company.
• Aston Hotel,Balikpapan
  •  Rp. 9.500.000/ participant non residential,
  • special price Rp. 9.000.000/prticipant for minimum 3 participants from the same company.
• Best Western Premiere Hotel, Solo
  •  Rp. 8.000.000/ participant non residential,
  •  special price Rp. 7.500.000/prticipant for minimum 3 participants from the same company.
• Sheraton Senggigi Hotel, Lombok
  •  Rp.12.000.000/ participant non residential,
  • special price Rp. 11.500.000/prticipant for minimum 3 participants from the same company.
• Aston Tropicana, Bandung
  • Rp. 8.500.000/ participant non residential,
  • special price Rp. 8.000.000/prticipant for minimum 3 participants from the same company

 

Facilities:

• Convenience meeting room at four stars hotel
• 2x coffee break and lunch
• Training kit
• Soft and hard copy course material
• Certificate
• Souvenir