PREDICTIVE MAINTENANCE

PREDICTIVE MAINTENANCE  Golden Flower Hotel, Bandung | 13-16 Jun 2012 | Rp 7.250.000,-

PENDAHULUAN :

Mesin industri memiliki tingkat kritis yang sangat tinggi dalam pemakaiannya di industri. Bagi perawat mesin-mesin industri yang tidak tanggap dan tidak ahli, kerusakan yang kecil pun bisa menjadi sumber frustasi dan mungkin pula dapat menambah parahnya kerusakan.. Oleh sebab itu, diperlukan tim perawat yang ahli. Teknik perawatan untuk mendeteksi sedini mungkin terhadap gejala kerusakan mesin industri dengan penekanan terhadap biaya dapat diterapkan predictive maintenance.

Untuk mendukung sistem produksi yang memadai diperlukan tenaga kerja yang handal atau peningkatan keahlian tenaga kerja profesi Predictive Maintenance.

MANFAAT YANG DIPEROLEH :

Membekali peserta tentang wawasan dan pegetahuan predictive maintenance mesin dan peralatan merupakan strategi perawatan dengan pelaksanaan yang didasarkan kondisi mesin itu sendiri atau berdasarkan kondisi (condition based maintenance) dan monitoring kondisi mesin (machinery condition monitoring) sebagai penentuan kondisi mesin dengan cara memeriksa mesin secara rutin sehingga dapat diketahui keandalan mesin serta keselamatan kerja terjamin.

Setelah mengikuti pelatihan ini, peserta diharapkan mampu:

• Memahami dan menjelaskan konsep dasar maintenence
• Memahami dan menjelaskan konsep predictive maintenance
• Menjelaskan teknik monitoring kondisi mesin
• Menjelaskan monitoring minyak pelumas
• Menjelaskan monitoring getaran mesin
• Menjelaskan monitoring alignment

CAKUPAN MATERI TRAINING : 1.    Konsep dasar maintenance

• pengertian, tujuan, dan perkembangan perawatan, strategi dan jenis kebijakan maintenance, penggolongan kegiatan maintenance, dan fungsi teknologi dalam perawatan,

2.    Konsep predictive maintenance

• tujuan dan teknik predictive maintenance, kerusakan dan sumber utama kerusakan, pola kerusakan mesin dan pencegahannya.

3.    Teknik monitoring kondisi mesin

• Tingkat kritis mesin, metoda monitoring kondisi mesin, metoda analisis kerusakan mesin, pemilihan metoda monitoring.

4.    Monitoring minyak pelumas

• prinsip dasar sistem pelumasan, karakteristik minyak pelumas, standar pemakaian minyak pelumas, jenis dan dasar pemilihan minyak pelumas, kontaminan minyak pelumas, efek kontaminan, pemerikasaan minyak pelumas, pengujian viskositas, monitoring kuantifier partikel, pengujian ferografi, pengujian jumlah partikel, pengujian spektrometri, pengetesan angka kebasaan, pengetesan gelembung.

5.    Monitroing getaran mesin

• dasar-dasar dan karakteristik getaran, unit pengukuran, parameter getaran, pemilihan parameter pengukuran getaran, alat ukur getaran, titik dan arah pengukuran getaran, batas-batas getaran yang diijinkan, dan interprestasi dan analisis getaran.

6.    Monitroing alignment

• ketidaksatusumbuan, jenis-jenis ketidaksatusumbuan, teknik pengukuran misalignment.

SIAPA YANG SEBAIKNYA MENGIKUTI TRAINING INI ? Para praktisi tingkat operator, tingkat penyelia atau perencana bidang perawatan mesin pada industri rekayasa.

TRAINING INSTRUCTOR

SUGENG ISDWIYANUDI, Ir. MT. And Team

was graduated from politeknik  universitas brawijaya malang for his diploma in mechanical engineering majoring on mechanical maintenance and repairing, from ITS Surabaya for his bachelor in mechanical engineering majoring on production engineering, and from ITB Bandung for his master program in mechanical engineering majoring on production engineering. Now he is as lecturer at mechanical engineering Politeknik Negeri Bandung(before as poltek ITB). Ir. Sugeng Isdwiyanudi, MT. has followed many trainings/courses to improve his competence. He is active instructor who often deliver training for industrial participants in Indonesia, many topics he teachs in training e.g.: pump and piping, Operation and Maintenance Boiler, Operator pressure vessel 1 (cooperated with Depnaker RI), Operation and Maintenance Centrifugal Pump, Effective Shutdown Maintenance, Reliability Centered Maintenance, Advanced Reliability Performance and Hidden Failure Supporting, Management Inventory Control, Alignment, Balancing, and Vibration, Rotating Equipment: Operation and Maintenance, Material technique, Oil Analysis, Maintenance Management (Preventive and Predictive Maintenance),Heavy Equipment Maintenance, Basic Mechanical, Strength of Material, Electro Pneumatic and Hydraulic, Rotating Equipment Alignment and Vibration, Operation and Maintenance Diesel Engine, Operation and Maintenance Boiler, Operation and Maintenance Pump and Compressor, Pressure Vessel and Tank, Preventive and Predictive Maintenance, Total Productive Maintenance (TPM), Heavy Equipment Maintenance Management, Maintenance Equipment Management for Mining, Modern Maintenance and Spare Part Management System, NDT and Quality Assurance, Integrated Material Management, Effective Production Management, Plant Life Management through Reliability Based Inspection, Maintenance Planning, Scheduling, and Coordination, Integrated Maintenance Management and Control, Implementation RCM and RBI in Industries, Total Productive Maintenance (TPM), Reliability Centered Maintenance (RCM), Operator Routine Daily Checklist and Driven Reliability, Measuring, Monitoring, and Analysis of Machinery Vibration, Vibration Prevention and Monitoring System, Advanced Application of CSI 2120/2130 and AMS Suite (RBM) for Condition Monitoring and Troubleshooting, Root Cause Failure Analysis (RCFA), NDT and Quality Assurance, Piping System.  In campus he teachs for some subjects e.g.: industrial metrology, quality control, Instrumentation and measurement, machining technique, production system and quality control, Pneumatics and hydrolics, measurement system, measuremen technique(Metrology of Geometry), mechanics vibration, management of production process, product quality control, statistics application in mechanical engineering, machining process technology, Practice of industrial metrology, pneumatics control system. In campus he has many experiences e.g.: as head of Laboratory industrial Metrology POLBAN, as head of Laboratory Metrology POLBAN, as director SPMU TPSDP POLBAN (ADB Loan 1792-INO), director assistant administration and finance SPMU TPSDP POLBAN (ADB Loan 1792-INO), head of production research group POLBAN, head of department mechanical engineering P4D, department secretary of mechanical department P4D, head of Laboratory Pneumatics and Hydrolics P4D. He invites industrial participants to share and discuss in his training class.

VENUE :

Golden Flower Hotel, Bandung

TRAINING DURATION :

4 days

TRAINING TIME :

13-16 Jun 2012

INVESTATION PRICE/ PERSON :

1. Rp 7.250.000/peserta (bayar penuh)  atau
2. Rp 7.000.000/peserta (early bird, 1 minggu  membayar sebelum training )  atau
3. Rp 6.750.000/peserta ( peserta bergroup yang terdiri dari 3 peserta atau lebih dari 1 perusahaan yang sama)

FACILITIES FOR PARTICIPANTS:

1. Training Module
2. Training CD contains training material
3. For practice session : All softwares related to this training is supplied and installed to participants’ laptop/notebook by Training Provider  team / instructor
4. Certificate
5. Stationeries: NoteBook and Ballpoint
6. Jacket or waistcoat
7. Bag or backpackers
8. Training Photo
9. Training room with full AC facilities and multimedia
10. Qualified and experienced instructor
11. Transportation for participants from hotel of participants to/from hotel of training (if minimal number of participants from one company is 4 persons)

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