PREVENTIVE & PREDICTIVE MAINTENANCE

Jadwal Training 2016 Selanjutnya …

TRAINING OBJECTIVE PREVENTIVE & PREDICTIVE MAINTENANCE

Preventive & Predictive Maintenance is a maintenance system which very reliable to prevent some sudden troubles or breakdown that may happened on factory’s tools/equipments. The sudden troubles are very potential things that caused a big loss in production process. The effects of this problem are some failure to achieve production target, the lack of personnel, unprepared spare parts, etc. Preventive & Predictive Maintenance application system starts from standard arranging, activity planning, realization supervising, and, as the finish line is, evaluating and analyzing the maintenance’s result.

WHO SHOULD ATTEND TRAINING PREVENTIVE & PREDICTIVE MAINTENANCE?

Preventive & Predictive Maintenance course is designed for manager, supervisor, engineer, planer, foreman, and technician. Also, for those who are in operations, engineering and purchasing division and who would like to acquire an understanding of how the quality of the maintenance function affects their function.

WHAT WILL THE PARTICIPANT GET FROM PREVENTIVE & PREDICTIVE MAINTENANCE TRAINING?

After completing this course, participants will be able to:

Develop, implement and supervise the Preventive & Predictive Maintenance program
Economize the time, money and company’s resources by using sophisticated technique and method in order to optimize the affectivity of maintenance.
Prevent the company’s equipment and tools from damage and make the machine’s living period longer.
Decrease the down time
Increase the profit

TRAINING MATERIAL OUTLINE PREVENTIVE & PREDICTIVE MAINTENANCE:

1. Why Preventive & Predictive Maintenance

Apprising maintenance performance and effectiveness
Typical maintenance controls
Reactive maintenance
Anticipative maintenance
Ascertainment of equipment condition
The need for preventive maintenance
Why preventive maintenance
Preventive & Predictive Maintenance objectives
Preventive & Predictive Maintenance prerequisites
Preventive maintenance feasibility analysis
Policies
PM program functions
Cost impact
Saving potential

2. Developing the Preventive & Predictive Maintenance Program

Assignment of organizational responsibilities typical maintenance functional assignments operational concepts
Equipment to be included
Equipment inventory sheet – examples
Equipment numbering concepts
The PM work order
Developing the inspection sheet
ECS rating sheet as cross reference
Sample of equipment components
Spare parts and material needs
Inspection sheet examples
Determining the frequency cycle
Frequency cycle examples
Scheduled frequency overview
Developing job safety practices – typical examples
Considering manual versus computerization
Predictive maintenance can determine maintenance requirement
Predictive maintenance and its applied techniques as part of the PM program
Vibration analysis
Wear particle analyzing
Thermography

3. IMPLEMENTATION OF PREVENTIVE MAINTENANCE PROGRAM

Job planning
The planning function
Planning, Service to do
Job planning prerequisite
Planners qualifications
Duties and responsibilities of planners
The hob package
Line supervisors qualifications
Planning permits Us, to forecast, communicate and measure
What job should be planned
Time required to perform work…labor content
Standard defined
Consistency of estimating
Estimating methods
Work backlog
Scheduling of maintenance work
PERT and CPM as scheduling tools
Loading of the PM work order
Load leveling
Weekly scheduling
Manpower requirements forecasting
Forecasting by crew
Forecasting by department
Weekly schedule – Computer and manual example
Training of personnel

4. CONTROLLING THE PREVENTIVE PREDICTIVE MAINTENANCE PROCESS

Preventive maintenance administration
Planned maintenance
Special tools and equipment
Service user coordination
Equipment availability
Service user notification – examples
Automotive notification – examples
Control reporting
What should be included
Schedule for supervisor
Schedule for supervisor service user
Overdue for maintenance and service user
Missed PM report for maintenance and service user
Complete PM’s
Summary report of all PM’s completed
Listing of all PM’s set-up in program
Planning and scheduling index example
Assurance of work performed
Conformance and auditing
Feedback evaluation/corrective action cycle

5. EXAMINING RESULTS

Effectiveness of the preventive maintenance program
Refining the PM program
3Correlating preventive maintenance to breakdown maintenance
Measuring and appraising the PM program
Equipment history
Analyzing equipment failures
Some relevant maintenance control indices

6. APPLICATION EXERCISE

How to organize, develop and implement a successful preventive maintenance program summary
Adapting the PM concept at your location
Hands-on exercise

INSTRUKTUR TRAINING PREVENTIVE & PREDICTIVE MAINTENANCE TRAINING

Dr. Ir. Edy Suwondo and Team

Dr. Ir. Edy Suwondo is a lecturer at the Aerospace Engineering Department, Institute Technology of Bandung (ITB) and a member of the Aircraft Design, Operation and Maintenance Research Group, ITB. He has been working in the area of maintenance since 1992. His expertise is in Reliability Centered Maintenance, Reliability Control Program, Maintenance Planning and Life Cycle Costing. He has conducted various research in those area at GMF AeroAsia, Royal Dutch Airlines (KLM), Nusantara Turbine and Propulsion (PT NTP) and Indonesian Aerospace Company (IAe). He involves also in various projects in his research group. Mr. Edy Suwondo received his bachelor degree from the Aerospace Engineering ITB and his doctor degree from Aerospace Engineering, Delft University of Technology (TU Delft), The Netherlands. His doctor research was in the applications of Life Cycle Costing in maintenance area.

VENUE PREVENTIVE & PREDICTIVE MAINTENANCE TRAINING:

Bandung (Golden Flower, Banana Inn, Amaroossa, Serela, Gino Feruci), Grand Setiabudi, De Java

TRAINING DURATION PREVENTIVE & PREDICTIVE MAINTENANCE TRAINING:

4 days

TRAINING TIME PREVENTIVE & PREDICTIVE MAINTENANCE TRAINING:

19 Jul 2016-22 Jul 2016
22 Aug 2016-25 Aug 2016
05 Sep 2016-08 Sep 2016
03 Oct 2016-06 Oct 2016
28 Nov 2016-01 Dec 2016
27 Dec 2016-30 Dec 2016

INVESTMENT PRICE/PERSON PREVENTIVE & PREDICTIVE MAINTENANCE TRAINING:

Rp 8.500.000/person (full fare) or
Rp 8.250.000/person (early bird, payment 1 week before training) or
Rp 7.950.000/person (if there are 3 or more participants from the same company)

FASILITAS TRAINING PREVENTIVE & PREDICTIVE MAINTENANCE :

Training Module
Training CD Contains Training Material
Certificate
Stationeries: NoteBook and Ballpoint
Jacket or Waistcoat or T-Shirt
Bag or Backpackers
Training Photo
Training Room with Full AC Facilities and multimedia
Once lunch and twice coffeebreak every day of training
Qualified instructor
Transportation for participants from hotel of participants to/from venue of training(if minimal number of participants from one company is 4 persons)

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PREVENTIVE & PREDICTIVE MAINTENANCE