BEARING TECHNOLOGY AND LUBRICATION SYSTEMS

BEARING TECHNOLOGY AND LUBRICATION SYSTEMS
Hotel Merapi Merbabu, Yogyakarta | 18 – 20 August 2015 | Rp. 8.500.000 per peserta
Hotel Merapi Merbabu, Yogyakarta | 15 – 17 September 2015 | Rp. 8.500.000 per peserta
Hotel Merapi Merbabu, Yogyakarta | 26 – 28 October 2015 | Rp. 8.500.000 per peserta
Hotel Merapi Merbabu, Yogyakarta | 17 – 19 November 2015 | Rp. 8.500.000 per peserta
Hotel Merapi Merbabu, Yogyakarta | 14 – 16 December 2015 | Rp. 8.500.000 per peserta

DESCRIPTION TRAINING BEARING TECHNOLOGY AND LUBRICATION SYSTEMS
The objective of this training is to provide the participants’ theory and practical aspects of bearing technology and lubrication for industrial applications. The training will discuss rolling element bearing, hydrodynamic and hydrostatic bearing technology, including the selection of bearing type and size, applications, mounting and dismounting, maintenance, and bearing failures. The training will also give practical review of the basic lubrication theory, friction, wear, lubricant analysis, lubrication scheduling and selection of lubrication systems.
The knowledge will assist technician, engineers and maintenance managers in the proper selection of bearings, lubricants, suppliers, and services that will contribute to the effectiveness of the overall plant performance that will better improve machine availability, lifetime, production, and profit.

PESERTA TRAINING BEARING TECHNOLOGY AND LUBRICATION SYSTEMS

Mechanical Engineers
Maintenance Engineers and Supervisors
Service Engineers and Supervisors
Work over Engineers and Supervisors
Maintenance Technicians

**MATERI TRAINING BEARING TECHNOLOGY AND LUBRICATION SYSTEMS**

1. Introduction :

Historical Review, Teratology.
Bearing : Basic Theory and Classification.
Lubricant. Lubrication systems. Maintenance.

2. Rolling and Sliding Friction, Wear and Abrasion

Fundamental Friction Mechanism.
Sliding Friction: Adhesion, Sloughing, and Deformation.
Rolling Friction: Adhesion, Micro slip, Elastic Hysteric’s, Plastic Deformation.
Coefficients of Friction.
Wear Mechanism: Adhesive Wear, Abrasive Wear, Fatigue Wear, Corrosive Wear, Fretting Wear, And Erosive Wear, Wear Prevention.

3. Lubrication Theory

Hydrodynamic Lubrication: Generalized Reynolds Equation, Velocity Distribution.
Mechanism of Load Support.
Squeeze Film.
Hydrostatic Lubrication.
Cavitations.
Boundary Lubrication: Structure of Boundary Lubrication, General Properties of Metallic Film, Absorption of Lubricants, Wet ability and Contact angle.
Elastohydrodynamic Lubrication. Mixed Lubrication. Solid Film Lubrication.

4. Rolling Element Bearing

Introduction.
Bearing Types: Ball Bearing, Roller Bearing.
Geometry.
Kinematics.
Separators.
Static Load Distribution: Load Deflection Relationships, Radically Loaded Bearing, Trust Loaded Bearing, Preloading, Static Load Rating.
atigue Life: Contact Fatigue Theory, We bull Distribution, Dynamic Load Rating, Equivalent Dynamic Load, and Life Adjustment Factors.
Operating and Performance Parameters.
Design Procedure.
Tolerances.
Selection of Bearing Type and Size.
Bearing Life. Mounting and Dismounting.

5. Hydrodynamic and Hydrostatic Bearings

Introduction.
Sliding Bearing Loads.
Static and Dynamic Load Rating.
Trust Slider Bearing: Mechanism of Pressure, General Trust Sliding Bearing Theory.
Hydrodynamic Trust Bearing.
Operating and maintenance.
Geometry.
Journal Sliding Bearing: Petrov’s Equation, Journal Bearing Operation, Squeeze Film Bearing.
Hydrostatic Bearing.
Gas-Lubricated Bearing.
Operating and Performance Parameters.
Design Procedure.
Tolerances.
Selection of Bearing Type and Size.
Bearing Life.
Mounting and Dismounting.

6. Application of Lubricants: Schedule and System Selection

Load and Pressure.
Temperature.
Speed of Applications.
Operating Conditions.
Manufacturer’s Recommendations.
Basic Lubrication Requirement Calculation.
Exceptions.
Oil or Grease?.
Manual Versus Automatic.
Delivery Systems.
Basic Selection Procedure for Lubrication System Design.
Trouble Shooting.

7. Lubricant Analysis

Oil classifications.
Comparison of Advantages and Disvantages.
Viscosity. Viscosity index.
Oils Characteristics.
Oil Standards.
Oil Additives.
Change out of Brands or Types of Oil. Grease.
Grease Classifications.
Grease Characteristics.
Pumping Grease.
Synthetic Lubricants.
Oil Analysis.

8. Bearing Failure Analysis & Repair

Failure Pattern and Failure Analysis.
Sliding Bearing Failures.
Rolling Bearing Failures.
Repair of Worn Surfaces.
Wear Resistant Materials.
Repair of Sliding Bearing.

METODE TRAINING BEARING TECHNOLOGY AND LUBRICATION SYSTEMS

Presentasi, Diskusi, Simulasi, Studi kasus, Evaluasi

INSTRUCTOR TRAINING BEARING TECHNOLOGY AND LUBRICATION SYSTEMS

Sigit Budi Hartono, ST, MT

Pakar dibidang maintenance management and engineering, mantan staf maintenance PT Dirgantara Indonesia dan Garuda Maintenance Service ini sekarang aktif sebagai Kaprodi Teknik Mesin STTNAS Yogyakarta .

TIME AND VENUE TRAINING BEARING TECHNOLOGY AND LUBRICATION SYSTEMS

Hotel Merapi Merbabu Yogyakarta
18-20 Agustus, 15-17 September, 26-28 Oktober, 17-19 November, 14-16 Desember.
08.00 – 16.00 WIB

INVESTASI TRAINING BEARING TECHNOLOGY AND LUBRICATION SYSTEMS

Rp. 8.500.000,-/participant (non residential)

FACILITIES

Training Modules, Training Kit, Certificate, Exclusive Souvenir, Dinner & City Tour, Coffee Break & Lunch